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Full face PCD insert
PCD tipped insert
C (80° diamond)
D (55° diamond)
T (60° triangle)
V (35° diamond)
W (80° hexagon)
solid CBN insert
thoroughly brazed
PCBN tipped insert
C (80° diamond)
D (55° diamond)
T (60° triangle)
V (35° diamond)
S (90° square)
W (80° hexagon)
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ISO Numerical Code

PCBN insert

Solid CBN insert
Thoroughly brazed
PCBN insert
Tipped PCBN insert

Insert Shape C
(80° diamond)

CCGW/CCMW0602
CCGW/CCMW09T3
CCGW/CCMW1204
CPGW/CPMW0602
CPGW/CPMW09T3
CNGA/CNMA1204
CNGN/CNMN1204

Insert Shape D
(55° diamond)

DCGW/DCMW0702
DCGW/DCMW11T3
DPGW/DPMW0702
DPGW/DPMW11T3
DNGA/DNMA1104
DNGA/DNMA1506
DNGA/DNMA1504

Insert Shape T
(60° triangle)

TCGW/TCMW0902
TCGW/TCMW1102
TCGW/TCMW1103
TCGW/TCMW16T3
TPGW/TPMW0902
TPGW/TPMW1103
TPGW/TPMW16T3
TPGN/TPMN1103
TPGN/TPMN1603
TNGA/TNMA1103
TNGA/TNMA1604

Insert Shape V
(35° diamond)

VBGW/VBMW1604
VCGW/VCMW1103
VNGA/VNMA1604

Insert Shape S
(90° square)

SCGW/SCMW09T3
SCGW/SCMW1204
SPGN/SPMN1204
SNGA/SNMA0903
SNGA/SNMA1204
SNGN/SNMN0903
SNGN/SNMN1204

Insert Shape W
(80° hexagon)

WCGW/WCMW0402
WCGT/WCMT06T3
WNGA/WNMA0604
WNGA/WNMA0804
Home >> Tipped PCBN insert >> PCBN insert shape D >> DNGA1104, DNMA1104

DNGA1104 DNMA1104 CBN hard turning insert

DN 55°diamond

tipped pcbn inserts in 55 degree diamond shape D for hard turning ferrous metals of cast iron and hardened steel, the cbn insert cutting edges are made with polycrystalline cubic boron nitride, indexable inserts with cbn tips are precision cutting tools, which are used in cnc fine finish machining and turning roller, bearing, pumps, automobile brake disk, aircraft jet engine.

DNGA1104 DNMA1104 DNGA1104 DNMA1104 DNGA1104 DNMA1104
DNGA/DNMA1104-1 tip DNGA/DNMA1104-2 tips DNGA/DNMA1104 profile
DNGA1104 DNMA1104 DNGA1104 DNMA1104 DNGA/DNMA tipped cbn inserts
DNGA/DNMA1104-1 tip DNGA/DNMA1104-2 tips DNGA/DNMA tipped cbn inserts

P Steel M Stainless steel K Cast iron S Exotic alloy N Non-ferrous metal H Hardened steel

Cutting edge condition PCBN18 PCBN21 PCBN23 PCBN24 PCBN26 PCBN28 PCBN41 PCBN42 PCBN44 PCBN85 PCBN86
Negative type T01020 S01020 S01020 T01020 T01030 S01020 S01025 S01020 T01015 T01020 S01025
Positive type T01030 S01030 S01030

Continuous cut
Medium cut
Interrupted cut

DNGA1104
I.C.
9.525
Thickness
4.76
Hole
3.18
With hole
Negative type
Recommend
usage
K cast iron                
S exotic alloy                
H hardened steel          
Sintered parts                  
  SWIFT PCBN GRADE
ISO Numerical code Nose type No.of cutting edge Nose radius Cutting edge length PCBN
18
PCBN
21
PCBN
23
PCBN
24
PCBN
26
PCBN
28
PCBN
41
PCBN
42
PCBN
44
PCBN
85
PCBN
86
DNGA/DNMA110404
DNGA/DNMA110408
DNGA/DNMA110412
T0101500 1 0.4
0.8
1.2
3.0                  
DNGA/DNMA110404
DNGA/DNMA110408
DNGA/DNMA110412
S0102010 1 0.4
0.8
1.2
3.0              
DNGA/DNMA110404
DNGA/DNMA110408
DNGA/DNMA110412
T0101500 2 0.4
0.8
1.2
3.0                    
DNGA/DNMA110404
DNGA/DNMA110408
DNGA/DNMA110412
S0102010 2 0.4
0.8
1.2
3.0              
DNGA/DNMA110404
DNGA/DNMA110408
DNGA/DNMA110412
S0102510 2 0.4
0.8
1.2
3.0                    
DNGA/DNMA110404
DNGA/DNMA110408
DNGA/DNMA110412
S0103020 2 0.4
0.8
1.2
3.0                    
DNGA/DNMA110404
DNGA/DNMA110408
DNGA/DNMA110412
T0102000 2 0.4
0.8
1.2
3.0                    
 
There are many advantages of the tipped pcbn inserts for hard metals turning. Some of the significant ones are listed below:
· They are much more affordable and are available in lower cost than that of the solid cbn inserts, only the cutting edge of the insert is made by pcbn, the working tips brazed on the tungsten carbide substrate low down the insert price. That is why it is preferred more in the industrial uses as it can save money and reduce the production cost.
· It is only for one use in economical type. It eliminates the chances of regrinding. When the pcbn cutting edge is blunt and end up with its lifetime, just replace with new tipped inserts, then start with the new processing without break.
· The performance of the tipped inserts is way better than any other with usual materials. This performance is quite significant and great which makes it preferable and advantageous. Pcbn inserts are much better than tungsten carbide inserts and ceramic inserts, even coated or without coated, they perform a super fine surface finishing and has great wear resistance, heat resistance and impact resistance.
· It can be used in the fine or even for super fine quality machining to get a fine finished surface, G grade inserts allow less tolerance and reach better surface finishing, that is why industries dealing with delicate and super fine quality materials also prefer to use theses tipped cbn inserts.
· These inserts are found in lower cost but have higher productivity which make these highly advantageous for the people to get them easily as well as in low price and can used widely for nodular cast iron, high speed steel, turning grey cast iron and for many other purposes.
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PCD insert

CCGW/CCMW0602 CCGW/CCMW09T3 CCGW/CCMW1204 CPGW/CPMW0602 CPGW/CPMW09T3 CPGT/CPMT09T3
CCGT/CCMT0602 CCGT/CCMT09T3 CCGT/CCMT1204 CPGT/CPMT0602    
DCGW/DCMW0702 DCGW/DCMW11T3 DPGW/DPMW0702 DPGT/DPMT0702 DPGW/DPMW11T3 DPGT/DPMT11T3
DCGT/DCMT0702 DCGT/DCMT11T3        
TCGW/TCMW0902 TCGW/TCMW1102 TCGW/TCMW16T3 TPGW/TPMW0902 TPGT/TPMT0902 TPGX/TPMX1103
TCGT/TCMT0902 TCGT/TCMT1102 TCGT/TCMT16T3      
VBGW/VBMW1604 VBGT/VBMT1604 VCGW/VCMW1103 VCGT/VCMT1103 VCGW/VCMW1604 VCGT/VCMT1604
WCGW/WCMW0402 WCGT/WCMT0402 WCGW/WCMW06T3 WCGT/WCMT06T3    

PCD insert

We export PCBN insert to world wide countries, such as USA united states, Germany, UK united kingdom, Italy, France, Turkey, Russia, Saudi Arabia, United Arab Emirates, Ukraine, Israel, Canada, South Africa, South Korea, Japan, Australia, New Zealand, Finland, Sweden, Norway, Danmark, Switzerland, Poland, Czech,Ireland, Holand, Belgium, Greece, Croatia, Spain, Portugal, Egypt, India, Philippines, Cambodia, Thailand, Malaysia, Singapore, Indonesia, Mexico, Brazil, Colombia, Chile, Argentina etc.

  Contact: Richard Tel: +0086-13929967797 E-mail: sales@pcd-insert.com